alcoengine digi boil

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alcoengine digi boil

Postby drinkandibuildthings » Sun Jun 14, 2020 9:14 pm

hi everone,

first post for me iv got an alcoengine refux running on a 65 litre digiboil im not sure what im doing wrong but my temp keeps running away on me before i have collected what i would expect is the correct amount of alcohol it was still coming out at 96 percent then withing a minute my head temp ran up from 77.5 " normal run temp up to 90 deg any advise?
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Re: alcoengine digi boil

Postby bluc » Sun Jun 14, 2020 9:50 pm

what recipe what volumes :-B
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Re: alcoengine digi boil

Postby drinkandibuildthings » Sun Jun 14, 2020 9:55 pm

iv had the same issue with three different recipes this one was a double batch of 6kg table sugar and bakers yeast with added citric acid starting SG 1.1 final 1.015 after two weeks its been cold here and i dont have a heat belt yet
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Re: alcoengine digi boil

Postby VirtualT » Sun Jun 14, 2020 10:01 pm

Sounds like a cooling issue if your head temps are rising this fast
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Re: alcoengine digi boil

Postby Lesgold » Sun Jun 14, 2020 10:05 pm

Any chance that the water stopped flowing through the RC? Did you check water output temp? If the RC doesn’t have water circulating through it, temp will rise quickly. (Perhaps a blockage or a pump that stopped working)
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Re: alcoengine digi boil

Postby drinkandibuildthings » Sun Jun 14, 2020 10:05 pm

that's what I'm worried about as I have very little experience it just seems strange that it runs up so quick im still getting 2.5 to 3 litres of 94-96 % off but from the people i have spoken to they say i should be getting closer to 4 litres per 25 litre wash
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Re: alcoengine digi boil

Postby drinkandibuildthings » Sun Jun 14, 2020 10:07 pm

Lesgold wrote:Any chance that the water stopped flowing through the RC? Did you check water output temp? If the RC doesn’t have water circulating through it, temp will rise quickly. (Perhaps a blockage or a pump that stopped working)


hi les,

im just running straight off the tap and the same issue has occurred on three different runs at the end of the run
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Re: alcoengine digi boil

Postby RC Al » Mon Jun 15, 2020 12:50 am

How are you controlling your power?

Are the people saying your not getting enough product 8kg/turbo users?
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Re: alcoengine digi boil

Postby The Stig » Mon Jun 15, 2020 6:39 am

I’m with RC
How are you running the power ? These digiboil things run multiple elements that will give more power than you need so you need to control the power one way or another.
They are cheap for a reason
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Re: alcoengine digi boil

Postby scythe » Mon Jun 15, 2020 8:51 am

You might be running out of alcohol in your wash...
6kg sugar in 65L isn't much, that's if your filling the boiler.
If your only doing a 50L wash then it's still not enough.

Good rule of thumb is 1kg sugar for 5L wash, so 10kg sugar for 50L wash.

It would be about right for a 30-35L wash,
If that is the case assuming you started with a 10%ABV wash you've got all the ethanol your going to get easily at those percentages.
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Re: alcoengine digi boil

Postby drinkandibuildthings » Mon Jun 15, 2020 1:23 pm

RC Al wrote:How are you controlling your power?

Are the people saying your not getting enough product 8kg/turbo users?



I don’t have a pis just three element switched on the side 500w 1000w and 2000w
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Re: alcoengine digi boil

Postby drinkandibuildthings » Mon Jun 15, 2020 1:25 pm

scythe wrote:You might be running out of alcohol in your wash...
6kg sugar in 65L isn't much, that's if your filling the boiler.
If your only doing a 50L wash then it's still not enough.

Good rule of thumb is 1kg sugar for 5L wash, so 10kg sugar for 50L wash.

It would be about right for a 30-35L wash,
If that is the case assuming you started with a 10%ABV wash you've got all the ethanol your going to get easily at those percentages.



Sorry I misled you there I’m running 6 kg per 25 litre wash 12 kg total
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Re: alcoengine digi boil

Postby RC Al » Mon Jun 15, 2020 10:08 pm

drinkandibuildthings wrote:I don’t have a pis just three element switched on the side 500w 1000w and 2000w


Ok, skip and forget the pid, the problem is that you already have a built in one that you shouldn't be using, sorry, should have searched your boiler first. These boilers are not suited to running a still for anything except a stripping run on a pot still without some modifications by a qualified person and a power controller

Have a read of this http://aussiedistiller.com.au/viewtopic ... 872d00ca7e

We did cover this type of boiler in a post somewhere i think for a grainfather, but i cant find it right now,
I believe in the end it became easier to fit out a keg for the user
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Re: alcoengine digi boil

Postby drinkandibuildthings » Mon Jun 15, 2020 10:14 pm

RC Al wrote:
drinkandibuildthings wrote:I don’t have a pis just three element switched on the side 500w 1000w and 2000w


Ok, skip and forget the pid, the problem is that you already have a built in one that you shouldn't be using, sorry, should have searched your boiler first. These boilers are not suited to running a still for anything except a stripping run on a pot still without some modifications by a qualified person and a power controller

Have a read of this http://aussiedistiller.com.au/viewtopic ... 872d00ca7e

We did cover this type of boiler in a post somewhere i think for a grainfather, but i cant find it right now,
I believe in the end it became easier to fit out a keg for the user



I'm a sparkie by trade, so I plan to pull it to bits and work out how I can ad a voltage control. The beer keg is where I'm heading just finished a shotgun condenser. I just wish I found this sight sooner I would have stared with a real set up.
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Re: alcoengine digi boil

Postby drinkandibuildthings » Mon Jun 15, 2020 10:15 pm

just planning to use it as an hot water pot and mash pot later on
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Re: alcoengine digi boil

Postby RC Al » Mon Jun 15, 2020 10:24 pm

Sweet, from memory it was pretty basic under the cover and not super hard to mod with a multi pole relay
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Re: alcoengine digi boil

Postby drinkandibuildthings » Mon Jun 15, 2020 10:26 pm

thanks for all the advise sounds like I'm sort of on the right track just need a bit more practice
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Re: alcoengine digi boil

Postby VirtualT » Tue Jun 16, 2020 12:25 am

You don't need to add voltage control with an alcoengine reflux head on a Digiboil. Your regulation should be the tap and/or hole size. The only thing that governs the input is how much cooling you can supply, which is not much. Turn down your element(s) to 1500W and run slow a output and you will get a nice product.
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Re: alcoengine digi boil

Postby dist » Wed Jun 17, 2020 3:31 pm

^^^^^ THAT!
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Re: alcoengine digi boil

Postby RC Al » Wed Jun 17, 2020 4:04 pm

Its a basic Boka, there's lots of versatility to be gained with the addition of a power controller
Can do and do well are two different things

1500w in relation to the potential boiler charge means there's not much reflux happening and a very slow take off rate
20l of low wines would take an insane amount of time, let alone the 50 or so that the boiler could handle comfortably

If you add 1-1.5m of column to it, the amount of reflux required would go down significantly and you would be able to use more power
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