by karrotbear » Tue Jun 18, 2013 7:13 pm
Note: Limited experience with Reflux Columns.
It looks like yours would be a LM (Liquid Management) type deal. What gets me, at first glance, is the cooling jacket running all the way up your column. I can see why one would put it there, to essentially make your whole column a condenser, however this could (correct me if I'm wrong) influence the run time and the equalising of the column itself with vapour levels not forming correctly and the liquid making preferential paths through your column. (Because the whole thing for a reflux is getting the boiler to temp, and the column to temp, letting it equalise so that there is as much liquid - vapour interaction as possible and then take off slowly). It might be better if you make a coil for the top (where the thernometer is) and remove the cooling jacket from the whole column. (Possibly look up the Boka design - there are a few plans out there and see if you can modify it enough to get there) (or even try a offset reflux head mod).
Not sure how much help a VM (vapour management) mod would do for this still. As I said I am pretty inexperienced.
Essentially, what I have read and experienced, you want to have a column with no cooling until the vapour hits the very top of the still head (where it encounters a Reflux Condenser - usually a double helix coil, in your case (if it is a small boiler) a single helix would probably be okay) which knocks it back down through the mesh and back into the boiler (based on the level of water running through your condensers). The rising vapour then interacts with the liquid boiling off alcohol and that is how you get your vapour levels in the still column. Once you have equalised you want to be able to decrease liquid input to allow vapour to escape through to the product condenser, which then condenses it and it comes out the grog pipe.
I even tried to redraw what I meant, but even that sucked in MSpaint :)