3" SS/Copper bubbler build

Perforated & bubble cap plated columns

Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 3:11 pm

scythe wrote:Interesting 2" flange.
Where did you find that?


Yeah like bluc said its just an easy flange, but a very dodgy one at that.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 3:25 pm

More progress...

about to silver solder the 2" PC
IMG_1210.jpg


IMG_1211.jpg


Soldering the coolant lines

IMG_1214.jpg


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IMG_1216.jpg
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 3:29 pm

Sanding the flange flat..

IMG_1217.jpg


soldering done...

IMG_1219.jpg


IMG_1220.jpg


Fabricating a cone to go after the PC...

IMG_1221.jpg


IMG_1222.jpg
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 3:32 pm

Cone construction...

IMG_1224.jpg


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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 3:43 pm

Oh a quick question, I have a parrot ready but I made it out of 6mm copper tube. Is this too small? If I use this one I'll have to drill a hole in the bottom and tap in a drain valve.

IMG_1232.jpg


IMG_1231.jpg
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 4:40 pm

Hmmm almost left the 3" RC core in the vinegar for too long... suffice to say its nice and clean now... so tomorrow arvo i'll finish the RC build.
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Re: 3" SS/Copper bubbler build

Postby bluc » Sun Feb 24, 2019 7:34 pm

Parrot body should be inch and as short as possible :handgestures-thumbupleft:
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Sun Feb 24, 2019 9:37 pm

bluc wrote:Parrot body should be inch and as short as possible :handgestures-thumbupleft:

Yeah the body is but I’m wondering if I’ve made the inlet and outlet pipes too small?
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Re: 3" SS/Copper bubbler build

Postby bluc » Sun Feb 24, 2019 9:39 pm

OK I have 12mm only because it was easy to get but i reakon 6mm would be heaps..
Last edited by bluc on Sun Feb 24, 2019 9:39 pm, edited 1 time in total.
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Re: 3" SS/Copper bubbler build

Postby woodduck » Mon Feb 25, 2019 7:31 pm

Coming along nicely mate.

I recon 6mm will be too small mate, I think it might just be a little restrictive?
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Re: 3" SS/Copper bubbler build

Postby db1979 » Mon Feb 25, 2019 7:40 pm

I've got 6 mm on my parrot outlet and it is too narrow, air gets sucked in from the top of the 6 mm and causes the parrot beak to sputter. My parrot is not connected to my PC so it's not a surging issue. I've got 10 mm on the parrot inlet. I'll change the 6mm over to 10 mm eventually.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Tue Feb 26, 2019 3:06 am

Thanks dB & woody, I was thinking 6mm may be small as I use it on my LM still which works well for that as the production rate is very slow.
Last edited by scottyd72 on Tue Feb 26, 2019 3:11 am, edited 1 time in total.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Wed Feb 27, 2019 5:34 pm

small update...

building a new parrot...

IMG_1237.jpg


Decided to make my own custom hose fittings for the PC and RC shut off valves... 1/2" BSP to 15mm hose fitting...

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Still have to clean up those solder joints on the grinder.
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Last edited by scottyd72 on Wed Feb 27, 2019 5:35 pm, edited 1 time in total.
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Re: 3" SS/Copper bubbler build

Postby scythe » Wed Feb 27, 2019 8:59 pm

I did the same thing to pressure test the first attempt at my RC.
But i used soft solder.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Thu Feb 28, 2019 4:50 am

scythe wrote:I did the same thing to pressure test the first attempt at my RC.
But i used soft solder.

Ah nice :handgestures-thumbupleft: how did it go?
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Re: 3" SS/Copper bubbler build

Postby scythe » Thu Feb 28, 2019 2:30 pm

Best sprinkler I've ever made.
Haven't gotten around to retesting it yet.
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Re: 3" SS/Copper bubbler build

Postby hillzabilly » Fri Mar 01, 2019 1:20 am

I always use thread tape on stainless to stainless threads as they can gaul and seize up damaging both threads and makes undoing it very hard.Good idear for other threaded joins too.cheers hillzabilly ;-)
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Re: 3" SS/Copper bubbler build

Postby scythe » Fri Mar 01, 2019 2:03 pm

I waa more referring to my first attempt at soldering my RC. :laughing-rolling:
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Mon Apr 24, 2023 8:35 pm

Ok so I'm just dropping in here to say that I'm reviving my bubble plate project. I've moved house a few times since starting it and I now have my own small shed to finish this build.

I now need to work out wether I make perforated plates or continue with the risers and downcomers.... not sure which way to go here.

The plan with this build is to use the bubbler on my 30ltr boiler that runs my LM. I realise that a 3" wont go nearly as fast as a 4" and I am not worried about speed or quantity thus far. I won't be using the bubbler for neutral runs as the LM can do that easy enough.

I'll post some update pics tomorrow of the parts on the bench and whats next as I still have some TIG welding to do (and I have a new machine to help me with it).
Last edited by scottyd72 on Mon Apr 24, 2023 8:38 pm, edited 1 time in total.
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Re: 3" SS/Copper bubbler build

Postby scottyd72 » Wed Apr 26, 2023 2:09 pm

Ok I did some TIG welding yesterday and I found that the stainless steel pipe I'm using is a bit thin and I had a few holes blow thru... still have to finish two of the tees.

So here are some pics, suffice to say I have a lot of grinding and polishing to do yet!

flangespreweld.jpg


I used a 1mm thick disc to cut out the bulk of the flange area to go into the tees then grinded them round with a 3inch wheel...

flanges1.jpg

flanges2.jpg

flanges3.jpg

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Then tacked them in...

tack1.jpg

tack2.jpg


Then the hard part!! damn thin wall didn't make it easy!
weldedok.jpg

weldedok2.jpg


Have a few holes still to fill maybe tomorrow.

weldednotok.jpg
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