I dont beleive the 2" to 4" poses much of an issue.
In the world of thermodynamics, i'm sure you would use some energy in speeding up the vapor, then having it slow down as it expands into the 4", but for distilling it matters little.
The fact that we usualy have more heat available than what we need, and we are not counting inputs like the commercial guys do, means a lot of guys get away with it.
I prefer a 4" opening in the boiler, but thats just me, and a few other wallys here. :handgestures-thumbupleft: