by Swede » Mon Oct 10, 2011 2:08 am
McStill
Here's a few tips,
- get pure argon shielding gas
-if your machine didn't come with it, pick up some 2% thoriated tungsten electrodes, pure tungsten doesn't work as well on ss and copper
-grind a sharp point on you electrode, it keeps the arc tight and gives more precise control of where the heat goes. As soon as the point is gone or dirty, regrind it.
-set your heat as low as possible to prevent burn through, your not making structural welds here, they just need to seal vapor and water
-if it takes a second or two of heat to get a puddle started, you heat is about right
-copper will have a nice puddle one second, and drop out the next (burn through) so "stitch" your joint to keep from overheating it.
-for joining copper to ss, you can use ss or copper filler rods, I've successfully used ss rods
-fusion welding (no filler, just melting parts together) works very well for making condensers and other parts with overlapping faces, it's more difficult to do for butt joints though
-go as fast as you can while maintaining a puddle, the more you heat up ss, the more it "sugars" or gets black cristalline buildup on the back of the weld
-back purge if at all possible, it prevents "sugaring" of the backside of the weld